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Caution Garments Defect | Defects in garments | Defects in Garments Industry 2024

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Garments Defect - Garments defect list | Defects in garments | Defects in Garments Industry
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Caution Garments Defect | Defects in garments | Defects in Garments Industry 2024

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Garments Defects | Defects in garments | Defects in Garments Industry

Garment quality refers to maintaining the quality of the product as per customer demand. Delivering quality products to the customer at the right time at the right price according to the customer’s demand.

To make a quality product, it is necessary to make a garment free from defects. Controlling errors is critical in this competitive era. Every apparel industry has a quality control department to catch defects from QC checkpoints, in-process inspection.

Garments Defects

Garments Defects are something we call imperfection, the incompleteness of a Garments product. Any deviation from customer requirement or standard, we can call it to defect. Anything cross from the buyer dimensional limit of a garment’s product, that also called a defect. There are assigned QC to detect defects in cutting, sewing, and finishing.

A garment defect is something we call a defect, A defect means an imperfection in a clothing product. Any deviation from customer requirements or standards, we call defects. A buyer of a garment exceeds the dimensional limit which is known as a defect. There are specific QCs to detect defects in cutting, stitching and finishing.

Garments Defect – Garments defect list | Defects in garments | Defects in Garments Industry

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Major, Minor, and Critical Defects in Garments Industry

Types of Garments Defects

There are three types of defects, these are 1. Critical defect 2. Major defect 3. Minor Defect.

Critical Defect

A serious error or Critical defects is an unacceptable error that poses a risk to the safety and health of the customer and is considered a breach of the Code of Conduct. A critical defect is a defect that, if found during inspection, will cause the inspection to fail.

ক্রিটিক্যাল ডিফেক্ট : ক্রিটিক্যাল ডিফেক্ট একটি অগ্রহণযোগ্য ত্রুটি যার দ্বারা গ্রাহকের নিরাপত্তা ও স্বাস্থের উপর ঝুকি থাকে এবং যা কার্যপ্রণালী বিধির লঙ্ঘন হিসাবে গন্য হয়। ক্রিটিক্যাল ডিফেক্ট এমন একটি ডিফেক্ট যা ইন্সপেকশনের সময় একটি পেলেই উক্ত ইন্সপেকশন ফেল হবে।

Examples of critical defects: sharp metal on clothing, product buttons undone, product containing anything that is harmful to the user.

Major Defect

A major defect is an important defect which affects the beauty, quality of the product and which makes the customer lose interest in purchasing the product. This error results in customer dissatisfaction. Each major defect is counted as one point during the inspection.

মেজর ডিফেক্ট : মেজর ডিফেক্ট একটি গুরুত্বপূর্ণ ত্রুটি যার প্রভাব পন্যের সৌন্দর্য,গুনকে বিনষ্ট করে এবং যেটি দেখলে গ্রাহক পন্যটি কিনতে আগ্রহ হারিয়ে ফেলে/কিনতে চায় না। এই ত্রুটির ফলে ক্রেতা অসন্তুষ্ট হয়। ইন্সপেকশনের সময় প্রতিটি মেজর ডিফেক্টকে এক পয়েন্ট হিসাবে গন্য করা হয়।

Example of Major defect: Skip stitch, broken stitch, Open seam, Sewing open, off shade.

Minor Defect

A minor defect is a slight deviation from the prescribed standard or quality standard which may adversely affect the quality and beauty of the product and may result in reduced sales. This may cause the customer to return the product or lose interest. Each minor defect during inspection is counted as one point less.

মাইনর ডিফেক্ট নির্ধারিত মান বা কোয়ালিটির মান থেকে সামান্য ভিন্ন থাকে যা পন্যের গুনগত মান ও সৌন্দর্যের উপর বিরূপ প্রভাব ফেলতে পারে এবং বিক্রয় হ্রাস পেতে পারে। এর ফলে গ্রাহক পন্য ফেরৎ দিতে পারে বা আগ্রহ হারিয়ে ফেলতে পারে। ইন্সপেকশনের সময় প্রতিটি মাইনর ডিফেক্টকে, মাইনরের এক পয়েন্ট হিসাবে গন্য করা হয়।

Example of Minor defect: Loose threads, Uncut thread, Seam bit slanted.

Garments defect, Garments defect list, Garments defect name,

Critical DefectMajor DefectMinor Defect
Insect in GarmentSkip StitchUncut Thread
Broken Needle in GarmentBroken StitchGathering or bunched stitching
Wet GarmentDown StitchInsecure shoulder tape
Mold in GarmentRaw EdgeDarts not properly located
Broken ButtonOpen StitchUneven Lob
Loose Button (Kids Item)PleatBroken Yarn
Melt ButtonPuckeringMiss pick
Button SharpnessTwistingNeedle mark
Nail SharpnessShort StitchOver Stitch

How to Calculate Garment SAM (Standard Allowed Minutes)

Garments Defects Classification

Defect Description
Style
Style not matching Approval sample, Tech Pack or order
Material Defects – Woven Garments
Weaving Faults – (broken yarn)
Weaving Faults – (missed yarn)
Weaving Faults – (rough yarn)
Weaving Faults – (pills)
Weaving Faults – (color stripes)
Weaving Faults – (thick place)
Weaving Faults – (thin place)
Weaving Faults – (thick bar)
Weaving Faults – (thin bar)
Holes (any size of hole)
Fabric torn
Permanent crease lines in fabric
Permanent fold lines in fabric
Material Defects – Knit Garments
Knitting Faults – (broken yarn)
Knitting Faults – (uneven knitting yarn)
Knitting Faults – (rough yarn)
Knitting Faults – (slub)
Knitting Faults – (pills)
Knitting Faults – (dye bars)
Knitting Faults – (stripes)
Knitting Faults – (run stitches)
Knitting Faults – (needle line)
Knitting Faults – (laddering)
Knitting Faults – (drop stitches)
Knitting Faults – (loose stitches)
Holes (any size of holes)
Fabric torn
Permanent crease lines in fabric
Permanent fold lines in fabric
Cleanliness
Stain
Oil spots
Garments defect, Garments defect list, Garments defect name,
Oil stain
Water spots
Water stain
Rust stain
Pen mark
Pencil mark
Chalk mark
Glue stain
Glue mark
Untrimmed thread ends
Loose thread
Dust fibers attached on the fabric surface
Loose fibers attached on fabric surface
Appearance
Color shade variation
Color off-tone
Glaze
Poor ironing
Crease mark
Wrinkle mark
Fold mark
Unmatched checks
Unmatched stripes
Sewn-in wrong fabric direction
Sewn-in wrong fabric side
Washing mark
Uneven washing effect
Burned, scorched
Over pressed (seam impressions)
Stretched shape due to pressing
Distorted shape due to pressing
Bubbles due to improper fusing
Stitching Defects
Broken stitches
Skipped stitches
Run-off stitching
Uneven stitching
Irregular stitching
Wavy stitching
Insecure backstitching
Loose stitch tension
Uneven stitch tension
Uneven stitch density
Missed stitching
Missed bar tack
Unmatched join stitching
Needle chewing (cutting and holes)
Drill holes or markings exposed
Seaming Defects
Open seam, missing stitch
Seam slippage
Puckered seam
Pleated seam
Folded seam
Twisted seam
Seams folded opposite to the specified direction
Unaligned seam
Unmatched seam
Seam not fully opened before topstitching
Insufficient seam allowances
Garments defect, Garments defect list, Garments defect name,
Uneven pleats length
Uneven darts width
Misplaced or missed bar tacks
Uneven seam length
Twisting in turn ups
Collar/Neck
Uneven collar points
Misshaped collar points
Unbalanced collar
Overlapping collar
Bubble in collar fall
Bubble in collar stand
Uneven collar end
Collar shape not as approved
Seam allowances of the body are visible next to collar seam
Placket, Fly, Buttoning
Uneven placket width
Incorrect placket width
Uneven placket length
Visible under placket
Twisted, slanted, curved, or pleated placket
Zipper sewn curved or with wrong ease
Buttoning (press buttons or Velcro closure) not aligned
Press buttons attached without support fabric or double layer
Button & Button Hole
Missed button, swing neck button, or buttonhole
Broken button or swing neck button
Insecure button stitching
Wrong button
Incomplete stitching
Uncut or partly cut buttonhole
Unaligned button and buttonhole
Misplaced button and buttonhole
Button stitch not properly locked
Sleeve & Cuff
Uneven sleeve length
Uneven sleeve placket length
Uneven sleeve placket width
Notches exposed at sleeve slit
Wrong attachment of sleeve lining
Uneven cuff width
Uneven cuff height
Front/Back Yoke/Shoulder
Excess gathering at the yoke seam
Unmatched seams at armhole
Improper gathering at sleeve cap
Pocket & Pocket Flap
Wrong pocket, closure, topstitching or seam allowances
Unaligned front pockets (hi-low pocket)
Slanted pocket
Excess tightness or fullness of pocket
Pocket cloth does not smooth when bar tacking
Twisted pocket cloth
Poorly shaped pocket
Poorly shaped pocket corner
Misplaced pocket position
Incorrect pocket position
Exposing pocket corner
Incorrect position of pocket flap
Hem
Uneven hem
Twisted hem
Wavy hem
Torn at ribbing
Holes at ribbing
Little recovery or no elasticity at ribbing
Twisted hem
Lining
Lining too short or too long
Puckering at lining seam
Twisted lining
Waistband & Belt Loops, Hungering band
Uneven waistband (Hi-low waistband)
Poor waistband finishing
Waistband stitching has broken when stretched
Little recovery or no elasticity at waistband
Missing button or bar tack in the adjustable waistband
Missing belt loop
Uneven belt loop
Wrong or improper position of a belt loop
Missing hungering band inside waist
Fly
Uneven fly width
Curved fly edge
Zipper exposed when a fly is closed
Construction instructions or pattern markings not followed
Leg
Twisted leg
Uneven leg
Side seam turned wrongly
Irregular hem width
Labels, Customized labels & Embroideries
Missing CE-Label (CE Garments)
Missing pictograms (CE Garments)
Missing care label (CE Garments)
Missing user instruction booklet (CE Garments)
Missing size label (CE Garments)
Wrong or missing Purchase Order/manufacturing date label
Missing Lindström seam label or hanger loop
Missing customized logo label or embroidery
Missing marking label
Wrong label, hanger loop or embroidery
Missing size and product number label
Wrong marking label
Visual label quality:
Label insecurely stitched (embroidered label)
A Label folded by stitching (embroidered label)
Wrong background material (embroidered label)
Wrong fusible material (embroidered label)
Slippage in a label (overlock is mismatching)
Incorrect embroidery stitch density (embroidery or embroidered logo label)
Label not according to specification (wrong color, size or design)
Label position is not according to Tech Pack
Attaching seam labels and hanger loops: label is attached poorly
Attaching customized logo label:
Stich distance too near the edge (fraying)
A label is sewn inverted (label up-side-down) or reversed (label up-side-down)
Wrong size label
Printing Defects in Customized logos or print images
Missing printing
Misplaced printing
Printing faults – (printing stain or cracking print result)
Printing faults – (off printing, white print color translucent)
Color off -shade or not as specified
Wrong printing
Transponder
Missing transponder
Transponder placed wrong
Labels and Hangtags – 3rd party and nonrental garments
Missing label or hangtag
Wrong label or hangtag
Care label – no label
Care label – label inaccessible and no details elsewhere
Care label – letter height under 1.5mm
Care label – only symbols used
Care label – not legible
Care label – does not comply with legal specification
Country of Origin – no label
Country of Origin – label inaccessible and no
details elsewhere
Country of Origin – letter height under 1.5mm
Country of Origin – does not comply with legal specification
Fibre Composition– no label
Fibre Composition – label inaccessible and no
details elsewhere
Fibre Composition– letter height under 1.5mm
Fibre Composition – does not comply with legal specification
Accessories
Wrong accessories
Damaged accessories
Scratches
Poor plating
Sharp points
Sharp edges
Rust
Color discharged
Malfunction of zipper
Zipper slider not running smoothly
Missing zipper teeth
Missing zipper puller
Wavy zipper
The poor setting of the zipper
Zipper tape too close to fly seam affecting zipper function
Detached ring, socket, stud, or post
Press button too tight or loose to close or open
Detached swing neck button or rivet
Fabric torn around press buttons or swing neck buttons
Press buttons sewed upon zipper tape
Missing Velcro tapes
Misplaced Velcro tapes
Reflective bands are sewn too close or far away from the edge
Missing shoulder pads
Misplaced shoulder pads
Body
Excess gathering at any seam
Unmatched seams at armhole
Improper gatherings at the sleeve cap
Deformed shape
Twisted sleeve
Twisted body
Measurement
Outside tolerance (tolerance is +/- half of next size)
Miscellaneous Defects
Odor
Mildew
Wet item
Damp item
Visible or disturbing mending places
Unwanted objects in a garment, like needle or piece of metal

Reference :

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হিট স্ট্রোক কেন হয় ? হিট স্ট্রোক থেকে বাঁচার উপায় প্রতিদিনের শিক্ষামূলক ছোট হাদিস | শবে কদরের রাতে যেভাবে আমল করবেন #১৩ প্রতিদিনের শিক্ষামূলক ছোট হাদিস | শবে কদরের আমল সমূহ | শবে কদরের আমল কি কি #১২ প্রতিদিনের শিক্ষামূলক ছোট হাদিস | কীভাবে ইস্তিগফার করবেন | কিভাবে আল্লাহর কাছে গুনাহ মাফ চাইবেন? #১১ How do I introduce myself in just 100 words?
হিট স্ট্রোক কেন হয় ? হিট স্ট্রোক থেকে বাঁচার উপায় প্রতিদিনের শিক্ষামূলক ছোট হাদিস | শবে কদরের রাতে যেভাবে আমল করবেন #১৩ প্রতিদিনের শিক্ষামূলক ছোট হাদিস | শবে কদরের আমল সমূহ | শবে কদরের আমল কি কি #১২ প্রতিদিনের শিক্ষামূলক ছোট হাদিস | কীভাবে ইস্তিগফার করবেন | কিভাবে আল্লাহর কাছে গুনাহ মাফ চাইবেন? #১১ How do I introduce myself in just 100 words?
হিট স্ট্রোক কেন হয় ? হিট স্ট্রোক থেকে বাঁচার উপায় প্রতিদিনের শিক্ষামূলক ছোট হাদিস | শবে কদরের রাতে যেভাবে আমল করবেন #১৩ প্রতিদিনের শিক্ষামূলক ছোট হাদিস | শবে কদরের আমল সমূহ | শবে কদরের আমল কি কি #১২ প্রতিদিনের শিক্ষামূলক ছোট হাদিস | কীভাবে ইস্তিগফার করবেন | কিভাবে আল্লাহর কাছে গুনাহ মাফ চাইবেন? #১১ How do I introduce myself in just 100 words?
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