Table of Contents
Garments Defects | Defects in garments | Defects in Garments Industry
Garment quality refers to maintaining the quality of the product as per customer demand. Delivering quality products to the customer at the right time at the right price according to the customer’s demand.
To make a quality product, it is necessary to make a garment free from defects. Controlling errors is critical in this competitive era. Every apparel industry has a quality control department to catch defects from QC checkpoints, in-process inspection.
Garments Defects
Garments Defects are something we call imperfection, the incompleteness of a Garments product. Any deviation from customer requirement or standard, we can call it to defect. Anything cross from the buyer dimensional limit of a garment’s product, that also called a defect. There are assigned QC to detect defects in cutting, sewing, and finishing.
A garment defect is something we call a defect, A defect means an imperfection in a clothing product. Any deviation from customer requirements or standards, we call defects. A buyer of a garment exceeds the dimensional limit which is known as a defect. There are specific QCs to detect defects in cutting, stitching and finishing.
Garments Defect – Garments defect list | Defects in garments | Defects in Garments Industry
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Major, Minor, and Critical Defects in Garments Industry
Types of Garments Defects
There are three types of defects, these are 1. Critical defect 2. Major defect 3. Minor Defect.
Critical Defect
A serious error or Critical defects is an unacceptable error that poses a risk to the safety and health of the customer and is considered a breach of the Code of Conduct. A critical defect is a defect that, if found during inspection, will cause the inspection to fail.
ক্রিটিক্যাল ডিফেক্ট : ক্রিটিক্যাল ডিফেক্ট একটি অগ্রহণযোগ্য ত্রুটি যার দ্বারা গ্রাহকের নিরাপত্তা ও স্বাস্থের উপর ঝুকি থাকে এবং যা কার্যপ্রণালী বিধির লঙ্ঘন হিসাবে গন্য হয়। ক্রিটিক্যাল ডিফেক্ট এমন একটি ডিফেক্ট যা ইন্সপেকশনের সময় একটি পেলেই উক্ত ইন্সপেকশন ফেল হবে।
Examples of critical defects: sharp metal on clothing, product buttons undone, product containing anything that is harmful to the user.
Major Defect
A major defect is an important defect which affects the beauty, quality of the product and which makes the customer lose interest in purchasing the product. This error results in customer dissatisfaction. Each major defect is counted as one point during the inspection.
মেজর ডিফেক্ট : মেজর ডিফেক্ট একটি গুরুত্বপূর্ণ ত্রুটি যার প্রভাব পন্যের সৌন্দর্য,গুনকে বিনষ্ট করে এবং যেটি দেখলে গ্রাহক পন্যটি কিনতে আগ্রহ হারিয়ে ফেলে/কিনতে চায় না। এই ত্রুটির ফলে ক্রেতা অসন্তুষ্ট হয়। ইন্সপেকশনের সময় প্রতিটি মেজর ডিফেক্টকে এক পয়েন্ট হিসাবে গন্য করা হয়।
Example of Major defect: Skip stitch, broken stitch, Open seam, Sewing open, off shade.
Minor Defect
A minor defect is a slight deviation from the prescribed standard or quality standard which may adversely affect the quality and beauty of the product and may result in reduced sales. This may cause the customer to return the product or lose interest. Each minor defect during inspection is counted as one point less.
মাইনর ডিফেক্ট নির্ধারিত মান বা কোয়ালিটির মান থেকে সামান্য ভিন্ন থাকে যা পন্যের গুনগত মান ও সৌন্দর্যের উপর বিরূপ প্রভাব ফেলতে পারে এবং বিক্রয় হ্রাস পেতে পারে। এর ফলে গ্রাহক পন্য ফেরৎ দিতে পারে বা আগ্রহ হারিয়ে ফেলতে পারে। ইন্সপেকশনের সময় প্রতিটি মাইনর ডিফেক্টকে, মাইনরের এক পয়েন্ট হিসাবে গন্য করা হয়।
Example of Minor defect: Loose threads, Uncut thread, Seam bit slanted.
Garments defect, Garments defect list, Garments defect name,
| Critical Defect | Major Defect | Minor Defect |
| Insect in Garment | Skip Stitch | Uncut Thread |
| Broken Needle in Garment | Broken Stitch | Gathering or bunched stitching |
| Wet Garment | Down Stitch | Insecure shoulder tape |
| Mold in Garment | Raw Edge | Darts not properly located |
| Broken Button | Open Stitch | Uneven Lob |
| Loose Button (Kids Item) | Pleat | Broken Yarn |
| Melt Button | Puckering | Miss pick |
| Button Sharpness | Twisting | Needle mark |
| Nail Sharpness | Short Stitch | Over Stitch |
How to Calculate Garment SAM (Standard Allowed Minutes)
Garments Defects Classification
| Defect Description |
| Style |
| Style not matching Approval sample, Tech Pack or order |
| Material Defects – Woven Garments |
| Weaving Faults – (broken yarn) |
| Weaving Faults – (missed yarn) |
| Weaving Faults – (rough yarn) |
| Weaving Faults – (pills) |
| Weaving Faults – (color stripes) |
| Weaving Faults – (thick place) |
| Weaving Faults – (thin place) |
| Weaving Faults – (thick bar) |
| Weaving Faults – (thin bar) |
| Holes (any size of hole) |
| Fabric torn |
| Permanent crease lines in fabric |
| Permanent fold lines in fabric |
| Material Defects – Knit Garments |
| Knitting Faults – (broken yarn) |
| Knitting Faults – (uneven knitting yarn) |
| Knitting Faults – (rough yarn) |
| Knitting Faults – (slub) |
| Knitting Faults – (pills) |
| Knitting Faults – (dye bars) |
| Knitting Faults – (stripes) |
| Knitting Faults – (run stitches) |
| Knitting Faults – (needle line) |
| Knitting Faults – (laddering) |
| Knitting Faults – (drop stitches) |
| Knitting Faults – (loose stitches) |
| Holes (any size of holes) |
| Fabric torn |
| Permanent crease lines in fabric |
| Permanent fold lines in fabric |
| Cleanliness |
| Stain |
| Oil spots |
| Garments defect, Garments defect list, Garments defect name, |
| Oil stain |
| Water spots |
| Water stain |
| Rust stain |
| Pen mark |
| Pencil mark |
| Chalk mark |
| Glue stain |
| Glue mark |
| Untrimmed thread ends |
| Loose thread |
| Dust fibers attached on the fabric surface |
| Loose fibers attached on fabric surface |
| Appearance |
| Color shade variation |
| Color off-tone |
| Glaze |
| Poor ironing |
| Crease mark |
| Wrinkle mark |
| Fold mark |
| Unmatched checks |
| Unmatched stripes |
| Sewn-in wrong fabric direction |
| Sewn-in wrong fabric side |
| Washing mark |
| Uneven washing effect |
| Burned, scorched |
| Over pressed (seam impressions) |
| Stretched shape due to pressing |
| Distorted shape due to pressing |
| Bubbles due to improper fusing |
| Stitching Defects |
| Broken stitches |
| Skipped stitches |
| Run-off stitching |
| Uneven stitching |
| Irregular stitching |
| Wavy stitching |
| Insecure backstitching |
| Loose stitch tension |
| Uneven stitch tension |
| Uneven stitch density |
| Missed stitching |
| Missed bar tack |
| Unmatched join stitching |
| Needle chewing (cutting and holes) |
| Drill holes or markings exposed |
| Seaming Defects |
| Open seam, missing stitch |
| Seam slippage |
| Puckered seam |
| Pleated seam |
| Folded seam |
| Twisted seam |
| Seams folded opposite to the specified direction |
| Unaligned seam |
| Unmatched seam |
| Seam not fully opened before topstitching |
| Insufficient seam allowances |
| Garments defect, Garments defect list, Garments defect name, |
| Uneven pleats length |
| Uneven darts width |
| Misplaced or missed bar tacks |
| Uneven seam length |
| Twisting in turn ups |
| Collar/Neck |
| Uneven collar points |
| Misshaped collar points |
| Unbalanced collar |
| Overlapping collar |
| Bubble in collar fall |
| Bubble in collar stand |
| Uneven collar end |
| Collar shape not as approved |
| Seam allowances of the body are visible next to collar seam |
| Placket, Fly, Buttoning |
| Uneven placket width |
| Incorrect placket width |
| Uneven placket length |
| Visible under placket |
| Twisted, slanted, curved, or pleated placket |
| Zipper sewn curved or with wrong ease |
| Buttoning (press buttons or Velcro closure) not aligned |
| Press buttons attached without support fabric or double layer |
| Button & Button Hole |
| Missed button, swing neck button, or buttonhole |
| Broken button or swing neck button |
| Insecure button stitching |
| Wrong button |
| Incomplete stitching |
| Uncut or partly cut buttonhole |
| Unaligned button and buttonhole |
| Misplaced button and buttonhole |
| Button stitch not properly locked |
| Sleeve & Cuff |
| Uneven sleeve length |
| Uneven sleeve placket length |
| Uneven sleeve placket width |
| Notches exposed at sleeve slit |
| Wrong attachment of sleeve lining |
| Uneven cuff width |
| Uneven cuff height |
| Front/Back Yoke/Shoulder |
| Excess gathering at the yoke seam |
| Unmatched seams at armhole |
| Improper gathering at sleeve cap |
| Pocket & Pocket Flap |
| Wrong pocket, closure, topstitching or seam allowances |
| Unaligned front pockets (hi-low pocket) |
| Slanted pocket |
| Excess tightness or fullness of pocket |
| Pocket cloth does not smooth when bar tacking |
| Twisted pocket cloth |
| Poorly shaped pocket |
| Poorly shaped pocket corner |
| Misplaced pocket position |
| Incorrect pocket position |
| Exposing pocket corner |
| Incorrect position of pocket flap |
| Hem |
| Uneven hem |
| Twisted hem |
| Wavy hem |
| Torn at ribbing |
| Holes at ribbing |
| Little recovery or no elasticity at ribbing |
| Twisted hem |
| Lining |
| Lining too short or too long |
| Puckering at lining seam |
| Twisted lining |
| Waistband & Belt Loops, Hungering band |
| Uneven waistband (Hi-low waistband) |
| Poor waistband finishing |
| Waistband stitching has broken when stretched |
| Little recovery or no elasticity at waistband |
| Missing button or bar tack in the adjustable waistband |
| Missing belt loop |
| Uneven belt loop |
| Wrong or improper position of a belt loop |
| Missing hungering band inside waist |
| Fly |
| Uneven fly width |
| Curved fly edge |
| Zipper exposed when a fly is closed |
| Construction instructions or pattern markings not followed |
| Leg |
| Twisted leg |
| Uneven leg |
| Side seam turned wrongly |
| Irregular hem width |
| Labels, Customized labels & Embroideries |
| Missing CE-Label (CE Garments) |
| Missing pictograms (CE Garments) |
| Missing care label (CE Garments) |
| Missing user instruction booklet (CE Garments) |
| Missing size label (CE Garments) |
| Wrong or missing Purchase Order/manufacturing date label |
| Missing Lindström seam label or hanger loop |
| Missing customized logo label or embroidery |
| Missing marking label |
| Wrong label, hanger loop or embroidery |
| Missing size and product number label |
| Wrong marking label |
| Visual label quality: |
| Label insecurely stitched (embroidered label) |
| A Label folded by stitching (embroidered label) |
| Wrong background material (embroidered label) |
| Wrong fusible material (embroidered label) |
| Slippage in a label (overlock is mismatching) |
| Incorrect embroidery stitch density (embroidery or embroidered logo label) |
| Label not according to specification (wrong color, size or design) |
| Label position is not according to Tech Pack |
| Attaching seam labels and hanger loops: label is attached poorly |
| Attaching customized logo label: |
| Stich distance too near the edge (fraying) |
| A label is sewn inverted (label up-side-down) or reversed (label up-side-down) |
| Wrong size label |
| Printing Defects in Customized logos or print images |
| Missing printing |
| Misplaced printing |
| Printing faults – (printing stain or cracking print result) |
| Printing faults – (off printing, white print color translucent) |
| Color off -shade or not as specified |
| Wrong printing |
| Transponder |
| Missing transponder |
| Transponder placed wrong |
| Labels and Hangtags – 3rd party and nonrental garments |
| Missing label or hangtag |
| Wrong label or hangtag |
| Care label – no label |
| Care label – label inaccessible and no details elsewhere |
| Care label – letter height under 1.5mm |
| Care label – only symbols used |
| Care label – not legible |
| Care label – does not comply with legal specification |
| Country of Origin – no label |
| Country of Origin – label inaccessible and no |
| details elsewhere |
| Country of Origin – letter height under 1.5mm |
| Country of Origin – does not comply with legal specification |
| Fibre Composition– no label |
| Fibre Composition – label inaccessible and no |
| details elsewhere |
| Fibre Composition– letter height under 1.5mm |
| Fibre Composition – does not comply with legal specification |
| Accessories |
| Wrong accessories |
| Damaged accessories |
| Scratches |
| Poor plating |
| Sharp points |
| Sharp edges |
| Rust |
| Color discharged |
| Malfunction of zipper |
| Zipper slider not running smoothly |
| Missing zipper teeth |
| Missing zipper puller |
| Wavy zipper |
| The poor setting of the zipper |
| Zipper tape too close to fly seam affecting zipper function |
| Detached ring, socket, stud, or post |
| Press button too tight or loose to close or open |
| Detached swing neck button or rivet |
| Fabric torn around press buttons or swing neck buttons |
| Press buttons sewed upon zipper tape |
| Missing Velcro tapes |
| Misplaced Velcro tapes |
| Reflective bands are sewn too close or far away from the edge |
| Missing shoulder pads |
| Misplaced shoulder pads |
| Body |
| Excess gathering at any seam |
| Unmatched seams at armhole |
| Improper gatherings at the sleeve cap |
| Deformed shape |
| Twisted sleeve |
| Twisted body |
| Measurement |
| Outside tolerance (tolerance is +/- half of next size) |
| Miscellaneous Defects |
| Odor |
| Mildew |
| Wet item |
| Damp item |
| Visible or disturbing mending places |
| Unwanted objects in a garment, like needle or piece of metal |
Reference :
- Garments defect lists
- Defect classification
- Classification of Garments Defects
- Garments defect with images
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